DCC Waterbeds Joins the Promat Family!

200th container with Dual Chamber Cow Waterbeds delivered to ACT’s European partner, Spinder

FEBRUARY 28, 2023
SUN PRAIRIE, WISCONSIN - Spinder, a leading supplier of barn equipment for dairy farming, received the delivery of the 200th container of Dual Chamber Cow Waterbeds last week from Advanced Comfort Technology, Inc. (ACT). 

With years of sales and installation of DCC Waterbeds, hundreds of thousands of cows throughout Europe have benefited from Spinder’s focus on high-quality comfort solutions. Spinder is dedicated to developing innovative barn concepts that work for years.

“We have a great distribution partner in Spinder. The team there is bright, enthusiastic, and dedicated to providing value-based solutions to their farm customers," said Scott Hartwell, CEO of ACT. Spinder's business reach extends throughout Europe and into Canada, and they've shared their knowledge, ideas, and products for nearly 50-years. "We're proud of the work we do together, and look forward to what the future holds."

DCC Waterbeds are designed to provide maximum comfort for cows and promote better circulation, reducing the risk of hairless hocks and improving overall health. The knee cushion provides additional comfort when the cow lies down, and once lying down the cow "floats" on the waterbed. The convex shape keeps the waterbed dry and hygienic, requiring only a small amount of bedding and cleaning as daily maintenance.

"We are delighted to have reached this milestone in our partnership with DCC Waterbeds," said Jehannes Bottema, CEO of Spinder. "Dual [chamber cow] waterbeds are incredibly popular among dairy farmers, who appreciate their benefits for their cows. We are proud to play a role in improving the well-being of cows and dairy farmers."

Spinder is a reliable partner for thousands of farmers across Europe because it offers innovative and effective solutions that contribute to an increase of cow longevity and the overall performance of the dairy farm. With the delivery of the 200th container of Dual waterbeds, Spinder has once again demonstrated its commitment to providing farmers with the best possible products and services.

For more information on Spinder Dairy Housing Concepts, please visit www.spinderdhc.com or email info@spinder.nl.

Headquartered in Wisconsin, Advanced Comfort Technology, Inc., is a second-generation, family-owned company that distributes DCC Waterbeds® worldwide. ACT has been improving dairy cow comfort by providing waterbeds for cows since 1999. For more information, visit www.DCCWaterbeds.com.  For more information about DCC Waterbeds, contact Managing Partner, Amy Throndsen, at 608-709-2693.

Introducing DCC Waterbeds XC, ACT's upgrade to the 3rd generation isolated-chamber cow waterbed, extra comfort for your free-stall bedding

Introducing DCC Waterbeds XC, ACT's upgrade to the 3rd generation isolated-chamber cow waterbed, extra comfort for your free-stall bedding

Expanded isolated water chambers ensure even more support and coverage for knees and hocks when the cow is laying down

Advanced Comfort Technology, Inc., is proud to bring dairy producers an upgrade to the third generation isolated design of dairy waterbed technology.  The extra comfort (XC) offered by the new design will provide the most comfortable free-stall bedding solution, yet. The expanded water chambers offer even more comfort for the cow's knees and her body, with the ultimate in cow comfort, consistency, cushion, and support.

DCC Waterbeds ISO®, with two independent chambers have been providing comfort to cows around the world since 2013. DCC Waterbeds float the hocks, knees, and udder.  They are a proven, comfortable alternative to deep- bedded sand or solids. The DCC Waterbeds XC design offers even more comfort for the cow when she’s in the lying position by expanding the water flotation surface area of the bed.

"We found an opportunity to expand the lying space while maintaining the long-life performance of DCC Waterbeds.  The XC design provides extra comfort for the cow by expanding the water chambers," said Scott Hartwell, CEO and Managing Partner of ACT, Inc., and designer of DCC Waterbeds XC. "With DCC Waterbeds, no other bedding system has been in barns for 20 years and has dairy producers saying that they look as good as day one. DCC Waterbeds are built to last, and the ISO XC is built for maximum comfort."

Unlike traditional flat mats, water can never pack, ensuring long lasting comfort. Unlike deep bedding, DCC Waterbeds are consistent every time a cow drops to the laying position. DCC Waterbeds help simplify manure management while providing proven high levels of cow comfort and support.

Headquartered in Wisconsin, Advanced Comfort Technology, Inc., is a second-generation, family-owned company that distributes DCC Waterbeds® worldwide. ACT, Inc., has been improving dairy cow comfort by providing waterbeds for cows since 1999. For more information, visit www.DCCWaterbeds.com.  For more information about DCC Waterbeds, contact Vice-President and Managing Partner, Amy Throndsen, at 608-709-2693. 

What’s lurking in your sand-bedded stalls? [PROGRESSIVE DAIRY article]

For all of the daily and weekly maintenance dairy farmers do to keep sand-bedded stalls clean, there may still be “lost items” (liked leaked milk, urine and liquid manure) lurking beneath the surface that present dangers to your cows.

The most difficult thing we see is that sand bedding becomes a project in and of itself. A well-managed sand stall requires intense levels of stall care. You cannot miss a day, regardless of how the day to day demands of the farm change during busy seasons, staffing changes, sand supply changes, budget shortfalls and weather fluctuations.

In order to ensure there aren’t dangers lurking beneath the surface, you have to fully commit to managing sand, no matter what the other factors are, to keep your cows safe and comfortable.

To have the “right” sand. The Dairyland Initiative suggests targets for ideal sand would be:

• Dry matter greater than 95 percent, organic matter content less than 4 percent

• Not too coarse and not too fine sand granular size (mason or concrete)

Have staff and time allotted to do the daily and weekly maintenance required:

• Level the top 3 to 4 inches and remove manure-laden sand during each milking.

• Add sand twice a week with at least 50 pounds (23 kilograms) of sand used per stall per day.

• Be mindful this may add additional hours to a current employee’s job or require additional staff.

Have the equipment in working order necessary to do the maintenance required:

• In smaller herds, leveling and aerating the beds can be done with hand tools, while others will choose a groomer with teeth no longer than the recommended 4 inches.

• This will require at least one skid steer.

• The additional equipment will need ongoing fuel and maintenance to function properly.

And that’s not all. Watch out for the ‘compaction zone’

Regardless of the type of sand used, producers should be aware of the “compaction zone.” Fine sand packs more quickly. According to The Dairyland Initiative, “The compaction zone [is] below the surface of the top layer of sand [and] should be monitored to see if it is becoming as hard as concrete. If this gets to within 1 to 2 inches of the point of the rear curb, it is time to remove the rear third of the bed and replace it with fresh uncontaminated sand.”

With a compaction zone as hard as concrete, your sand stalls could be stealing quarters from your pocket due to decreased cow comfort.

Environmental contamination

Sand itself is said to be “inorganic,” as it does not support bacterial growth. However, organic material and liquid bonds to the surface of each particle of sand as it is dug up from the ground, used in the barn and transferred through a sand-manure separation system.

Also, the cow itself has bacteria on its skin. Klebsiella spp., coliforms, E. coli, Streptococcus dysgalactiae, Enterococcus spp. and other bacteria live in the gut, get on the cow’s body and are transferred to the sand. Cows also urinate, defecate and leak milk, which supports bacterial growth.

The Dairyland Initiative recommends bacterial counts of the following:

• Fresh bedding total count: less than 5,000 colony-forming units per milliliter, which is a measure of viable bacterial or fungal cells present

• Used bedding total count: less than 1 to 2 million colony-forming units per milliliter (mostly streptococci)

• Coliform count in used bedding: less than 100,000 colony-forming units per milliliter

Spring cleaning

Whether we like it or not, spring cleaning should be done twice a year. That means you should remove all of the sand in (at least) the back third of your stalls twice a year.

Put it on the calendar. Don’t ignore the reminders. Tie employee vacation approvals or bonus checks to getting the job done. Your cows are counting on you.

If you find your coliform count in the bedding is 100,000 colony-forming units per milliliter or greater, you need to take measures to get out the contaminated sand and get fresh sand in.

If you use fine sand, check more regularly for compaction. You’re not investing in sand bedding to have the equivalent of concrete under your cows.

Where can you fine-tune your operation? When is the last time you dug out the back third of your stalls and replaced with new sand? What is lurking beneath your cows’ udders?  

Each farm is its own complex, interconnected system. Everything needs to fit together, there are multiple ways to arrange the farm system, and by stepping back and looking at multiple systems in tandem, the entire farm may see improvements with a few adjustments. Sand bedding has many demands every week, every month and every season.

If sand bedding isn’t the best choice for your farm, DCC Waterbeds provide a comfortable option for your cows while decreasing the demands on labor and equipment for your farm. Jason Esser (Wisconsin) explains why he thinks sand bedding will be a problem in the long run.

To read more, visit the article link at Progressive Dairy.